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Actual front bumper varies slightly from image shown.
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MBFS NMLS #2546
The basis for the enormous off-road capabilities of the G 63 is provided by a torsionally rigid ladder-type frame of high-strength steel and a mounted body of composite construction. This design is considerably more robust and suitable for off-road operations than a unibody construction. As the lowest point of this construction, the frame ensures a low centre of gravity and protects the major assemblies, fuel tank and exhaust system during ground contact, e.g. when driving over obstacles.
Another development aim was to reduce the weight of the body. Using a digital prototype, the developers simulated the operating life of individual components and assemblies to determine where lighter materials could be used without compromising durability, operating life and quality.
The result is a new material mix: the bodyshell consists of various grades of steel. The wings, bonnet and doors are made of aluminium. To be able to retain the door hinges and handles typical of the G-Class, the developers modified these to suit the new aluminium design. The A and B-pillars are made of high-strength steel in view of their load-bearing function.
Thanks to this intelligent design, it was possible to increase the torsional rigidity of the frame, body shell and body mounts by around 55 percent, from 6537 to 10,162 Nm/deg. This provides the ideal basis for maximum handling precision. Comfort has also benefited: vibrations and noise in the interior have been considerably reduced.
The roof is no longer spot-welded, but instead connected to the body structure by laser welding ‑ resulting in better surface quality and higher body strength. The flange width was retained, but optimised for the new welding method. For the first time, all the fixed windows are adhesive bonded to the body. This not only increases the torsional rigidity of the body, but also makes the window frames more resistant to corrosion.
Off-road capability was the main focus during further development of the doors. The side and rear doors have a protective foil cladding on the inside, so that no water can enter when fording watercourses. The surfaces of the frame, vehicle floor and body are specially treated to withstand even the most severe influences – whether water, snow, salt or sand.
Die Basis für die hohe Geländetauglichkeit des G 63 bildet ein verwindungssteifer Leiterrahmen aus höherfestem Stahl mit aufgesetzter Karosserie in Mischbauweise. Diese Konstruktion ist deutlich robuster und besser für den Geländeeinsatz geeignet als eine selbsttragende Karosserie. Als tiefster Punkt der Konstruktion sorgt der Rahmen für einen niedrigeren Schwerpunkt und schützt Aggregate, Tank und Abgasanlage bei Bodenkontakt, zum Beispiel beim Überfahren von Hindernissen.
Weiteres Entwicklungsziel war es, das Gewicht der Karosserie zu reduzieren. Anhand eines digitalen Prototyps simulierten die Entwickler die Lebensdauer einzelner Bauteile und Baugruppen, um zu analysieren, an welchen Stellen leichtere Werkstoffe eingesetzt werden könnten – ohne dabei Kompromisse hinsichtlich Haltbarkeit, Lebensdauer und Qualität einzugehen.
Das Ergebnis ist ein neuer Material-Mix: Die Karosserie besteht aus verschiedenen Stahlsorten. Kotflügel, Motorhaube und Türen werden aus Aluminium gefertigt. Um die G-typischen Türscharniere und -griffe beibehalten zu können, passten die Entwickler diese an die neue Aluminiumbauweise an. Die A- und B-Säulen werden wegen ihrer tragenden Funktion aus hochfestem Stahl gefertigt.
Dank der intelligenten Konstruktion konnte darüber hinaus die Torsionssteifigkeit von Rahmen, Karosserie und Aufbaulager um rund 55 Prozent von 6.537 auf 10.162 Nm/Grad erhöht werden. Das ist die beste Grundlage für höchste Fahrpräzision. Auch der Komfort profitiert: Im Innenraum sind deutlich weniger Vibrationen und Geräusche zu spüren.
Das Dach wird jetzt nicht mehr punktgeschweißt, sondern per Laserschweißen mit dem Rest der Karosserie verbunden – eine bessere Oberflächenqualität und größere Festigkeit der Karosserie ist die Folge. Die Flanschbereiche wurden beibehalten, aber für das neue Schweißverfahren optimiert. Erstmals werden alle feststehenden Scheiben in die Karosserie eingeklebt. Das erhöht nicht nur die Torsionssteifigkeit des Aufbaus, sondern macht die Fensterrahmen zudem widerstandsfähiger gegen Korrosion.
Bei der Weiterentwicklung der Türen stand einmal mehr die Geländegängigkeit im Fokus. Seiten- und Hecktür sind im Inneren mit einer Schutzfolie ausgekleidet, so dass auch bei Wasserdurchfahrten kein Wasser eindringen kann. Die Oberflächen von Rahmen, Fahrzeugboden und Karosserie werden so behandelt, dass sie auch den widrigsten Einflüssen standhalten – ob Wasser, Schnee, Salz oder Sand.
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"Питер - АТ"
ИНН 780703320484
ОГРНИП 313784720500453